The new “ergo” machine series is ground-breaking in production of high-precision parts in manual or fully-automated configuration. It is the original MAPLAN FIFO rubber injection unit and is available in classic or ergonomic version with a full hydraulic clamping unit and ergonomic working height.
Rubber injection moulding machines with optimal ergonomic working height for fully automatic production of highly sophisticated technical rubber and silicone parts
Maplan ergonomic Machines for production of highly sophisticated technical rubber, silicone, metal rubber and 2-component parts. With the extensive product range of peripheral handling units, the machines can be upgraded to become complex and fully automated production cells.
Product range
Production of moulded parts from rubber, silicone, metal rubber, and multi components up to 8600 cm3.
The one and only plane parallel
Optimal mould clamping by eliminating deflection of the injection-side fixed plate, maximal plate support by the massive clamping cylinder.
Ergonomic working height
no pedestals needed.
Full automation
Movement of mould plates to front and rear including demoulding devices, brushing devices and robots for loading and unloading.
The Maplan FIFO Rubber injection unit
- FIFO injection unit concept
- Short nozzle for max. injection pressure directly into the mould
- Cooled nozzle - no nozzle retraction necessary and therefore no leaks
- Ergonomic strip intake height
- Easy changing and cleaning of materials by moveable check valve
- Adjustable backpressure function
- Oil temperature control for plasticising unit, injection chamber and nozzle
- Constant L/D ratio
Standard equipment
- Maplan FIFO rubber injection unit with short, cooled nozzle for high precision and injection capacity, easy cleaning
- Large heating plates and clear width, hence more cavities and easy demoulding
- PC5000touch Control
- High resolution ultrasonic linear encoder system for best reproducibility
- Fast reaction, energy saving, hydraulic pump with proportional pressure / flow control
- dual circuit cooling unit (thermo oil) for plasticising cylinder and injection chamber
- Machine covers with integrated light shield for highest safety and ergonomics
- Maintenance-free, contactless safety switches
- Solid state relays for heating zones
- Oil filter, oil level control and oil temperature control
- Electronic backpressure adjustment
- Oil cooling
Options
- Hydraulic ejector on injection and/or clamp side, linear positioning system
- Heating and cooling devices for plasticising cylinder, injection chamber, screw or cold runners
- Vacuum pump
- Additional features for PC5000touch
- Alternative injection volumes
- Additional heating zones
- Strip intake control
- Automatic strip intake device
- Hydraulic sliding plates
- Frontal or rear shuttle
- Double shuttle and fast double shuttle system
- Heating plate exchange
- 3-zone regulation for the heating plates
- Stockfeeders for silicone processing
- Euromap67 interface
Standard Equipment
- Microprocessor-control PC5000touch
- State of the art PLC controller in multitasking, time constant control algorithms
- Full digital control of movements, temperatures and other process parameters
- Electronic linear positioning system for clamp and injection unit
- 9 temperature control zone
- Control panel for manual operation
- Energy saving hydraulic pump with proportional pressure / flow control
- 2-circuit-cooling unit (thermo oil) for plasticizing cylinder and injection pot
- Electrical oil filter monitoring
- Light shield front side
- Solid state relays for heating zones
- Microprocessor-control PC5000touch
- State of the art PLC controller in multitasking, time constant control algorithms
- Full digital control of movements, temperatures and other process parameters
- Electronic linear positioning system for clamp and injection unit
- 9 temperature control zone
- Control panel for manual operation
- Energy saving hydraulic pump with proportional pressure / flow control
- 2-circuit-cooling unit (thermo oil) for plasticizing cylinder and injection pot
- Electrical oil filter monitoring
- Light shield front side
- Solid state relays for heating zones